Polycarbonate Enclosures
Plastowell polycarbonate IP67 enclosures are engineered to offer exceptional protection for sensitive electronic and electrical equipment. The IP67 rating signifies that these enclosures are:
Dust-Tight
Completely sealed against dust ingress, ensuring no particles can enter and compromise the internal components.
Water-Resistant
Capable of withstanding immersion in water up to 1 meter deep for up to 30 minutes, making them suitable for environments where water exposure is a concern.
1. Key Features:
(1) Material Composition
Polycarbonate
This high-performance thermoplastic is renowned for its superior impact resistance, high tensile strength, and optical clarity. It can endure significant physical stress without cracking or deforming.
Thermal Stability
Polycarbonate can operate effectively across a wide temperature range, typically from -40°C to +125°C, making it versatile for various environmental conditions.
(2) Ingress Protection and Sealing Mechanism:
IP67 Rating
An IP67 rating for the plastowell polycarbonate enclosure signifies that the enclosure offers excellent protection against dust and water ingress. The "IP" stands for "Ingress Protection," with the first digit (6) indicating complete protection against dust, and the second digit (7) signifying that the enclosure can withstand immersion in water up to a depth of 1 meter for 30 minutes.
Gaskets and Seals
The enclosures are equipped with precision-molded silicone or rubber gaskets that create an airtight seal. This ensures that dust and water cannot penetrate the enclosure.
(3) Thermal Management
Heat Dissipation
Polycarbonate’s inherent properties allow for efficient heat dissipation, preventing overheating of internal components. Some enclosures can be included with heat sinks or ventilation options to further manage thermal loads.
2. Design and Customization
Plastowell Polycarbonate enclosures are available in a range of sizes and configurations to accommodate various components, with options for custom cutouts, mounting bosses, and cable entries.
(1) Custom Sizes and Shapes
We can tailor the enclosure dimensions to fit unique electronic components, PCBs and assemblies.
(2) Pre-Cut Holes and Openings
Customize openings for connectors, cables, and other interface requirements, ensuring a perfect fit and easy integration.
(3) Silk-Screen Printing
Plastowell can add branding, labels, or instructions directly onto the enclosure with durable silk-screen printing as per customer requirements.
(4) Custom Colors and Finishes
Choose from a range of colors and finishes to match your aesthetic or branding needs, ensuring a premium and professional look.
(5) Specialized Mounting Options
Additional mounting configurations or hardware are available and can be added to meet specific installation needs.
3. Applications
(1) Industrial Automation
Control Systems
Ideal for housing PLCs, sensors, and control panels that need protection from dust, water, and mechanical impacts.
(2) Data Acquisition Systems
Ensures that data collection and processing units remain operational in industrial environments.
(3) Outdoor Equipment
Weatherproofing
Protects equipment used in outdoor settings, such as environmental monitoring devices and outdoor lighting controls, from rain, snow, and UV radiation.
(4) Telecommunications
Network Infrastructure
Suitable for enclosures housing network switches, routers, and communication equipment, where reliable protection is essential for uninterrupted service.
(5) Utilities
Utility Management
Used in utility metering and control systems, including water treatment and electrical distribution, where durability and protection against the elements are crucial.
4. Benefits
(1) Enhanced Durability
Impact Resistance(IK10)
Polycarbonate can withstand high-impact forces, reducing the risk of damage from accidental drops or collisions due to its IK10 Impact resistance.
UV Resistance
The material is treated to resist degradation from UV exposure, extending the lifespan of the enclosure even when exposed to direct sunlight.
(2) Ease of Maintenance
Access Points
Enclosures are designed with easy access points for inspection, maintenance, and component replacement, minimizing downtime and maintenance costs.
(3) Regulatory Compliance
Certifications
Meets international standards such as IEC 60529 for ingress protection, ensuring that it adheres to global safety and performance requirements.
4. Considerations
i.Temperature Extremes
Operational Range
Ensure the specific polycarbonate formulation and enclosure design meet the temperature extremes of your application environment. Some enclosures may offer enhanced thermal performance for more demanding conditions.
ii. Chemical Exposure
Chemical Compatibility
While polycarbonate is resistant to many chemicals, assess the compatibility with specific solvents, acids, or bases that may be present in the operational environment.
Select Size As Per Your Requirement
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